Common Defects in UV Wood Coatings (Part 8)


In today’s wood coatings industry, UV wood coatings have secured a prominent market position thanks to their outstanding advantages—rapid curing, environmental friendliness, and energy efficiency—and are widely used for surface finishing of various types of furniture and wood products. However, in actual production and application, UV wood coatings do not always deliver flawless coating results; defects frequently occur, with poor curing leading to stickiness being particularly prevalent. Sticky film not only compromises the aesthetic appeal and tactile quality of the product, depriving it of the expected smoothness and neatness, but also severely undermines the protective performance of the coating, thereby reducing the product’s service life and market value. A thorough analysis of the phenomenon of stickiness caused by inadequate curing in UV wood coatings, along with its underlying causes, is of critical practical significance for addressing this challenge and enhancing coating quality.

I. Description of the Phenomenon

Even after thorough exposure to ultraviolet light, the paint film still exhibits a persistent tacky feel on its surface. A light touch with a finger reveals obvious stickiness, and fingerprints are readily left behind. A gentle scratch with a fingernail leaves a visible mark that does not spontaneously heal. When workpieces are stacked or packaged, the painted surface can adhere to contacting materials, and separation may result in damage to the paint film. Wiping with a cotton cloth can leave lint that adheres firmly to the surface and is difficult to remove. The tackiness may manifest as uniform adhesion across the entire paint film surface, or as localized areas of stickiness while other regions remain normal. In severe cases, the paint film surface resembles uncured adhesive; pressing with a finger can pull up fine filaments. Such tacky paint films exhibit significantly lower hardness than expected and lack the requisite protective performance.

II. In-depth Analysis of the Root Causes

1. Energy deficiency

(1) Light source degradation: As the UV lamp operates over time, the intensity of its emission spectrum gradually declines, particularly in the primary wavelength band. When the light intensity falls below the activation threshold required by the coating’s photoinitiators, the polymerization reaction remains incomplete.

(2) Insufficient light exposure: The conveyor belt speed is too high, resulting in an insufficient dwell time of the paint film under the UV lamps and inadequate total energy absorption. Alternatively, the lamps are mounted at an excessively high elevation, leading to a substantial reduction in the energy reaching the paint film surface.

2. Coating Barrier

(1) Excessive coating thickness: For pigment-based UV coatings or high-fill primers, excessive coating thickness limits the penetration depth of ultraviolet light. The top layer absorbs most of the UV radiation, preventing the photoinitiators in the underlying layers from receiving sufficient energy and resulting in incomplete curing of the substrate.

(2) Pigment absorption: Pigments such as carbon black and titanium dioxide strongly absorb or scatter ultraviolet radiation, creating a shielding effect that severely impedes UV penetration and results in insufficient deep-layer curing.

3. Chemical Inhibition of Polymerization

Oxygen influence: Oxygen in the air rapidly reacts with the free radicals generated by the photoinitiator, consuming these active radicals and preventing them from initiating monomer polymerization. As a result, the polymerization degree remains extremely low within an ultra-thin surface layer, leaving the material persistently tacky.

III. Conclusion

The issue of poor curing and stickiness in UV wood coatings arises from the complex interplay of multiple factors, including energy input, coating formulation, and chemical interactions. From the proper maintenance and timely replacement of UV lamps to the precise adjustment of conveyor belt speed and lamp mounting height; from strict control of film thickness to careful selection of pigments; and from effective oxygen exclusion in the production environment—every step is critical to achieving complete curing of the coating film. Only by comprehensively and thoroughly understanding these factors and implementing targeted, practical measures can the problem of inadequate curing and stickiness in UV wood coatings be effectively addressed, ensuring the production of high-quality, high-performance coatings that provide reliable protection and aesthetic appeal for wood products, thereby securing a competitive edge in the fiercely contested market.

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Boxing Recommended Products – UV Wood Coatings

Putty primer

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-520

Polyester acrylate

Low viscosity, high gloss, excellent wettability, and cost-effective

B-522

Polyester acrylate

Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness.

Sanding primer

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-160D

Modified epoxy acrylate

Good flexibility, yellowing resistance, and excellent adhesion.

B-163

Modified epoxy acrylate

Good flexibility, excellent pigment wetting, and strong adhesion.

B-520

Polyester acrylate

Low viscosity, high gloss, excellent wettability, and cost-effective

B-522

Polyester acrylate

Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness.

Apply primer

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-02

Phosphate ester acrylate

Enhances adhesion to substrates such as metal, glass, and plastic.

B-05

Phosphate ester acrylate

Enhances adhesion to substrates such as metal, glass, and plastic.

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-165

Modified epoxy acrylate

Good flexibility and strong adhesion

B-522

Polyester acrylate

Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness.

B-535

Polyester acrylate

Excellent adhesion, rapid curing, good flexibility, and yellowing resistance.

B-546

Polyester acrylate

Good adhesion, fast curing, and excellent flexibility.

White primer

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-160D

Modified epoxy acrylate

Good flexibility, yellowing resistance, and excellent adhesion.

B-520

Polyester acrylate

Low viscosity, high gloss, excellent wettability, and cost-effective

B-522

Polyester acrylate

Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness.

B-529

Polyester acrylate

Good adhesion, low shrinkage, and excellent resin compatibility.

B-560

Polyester acrylate

Fast curing and excellent pigment wetting

Gloss topcoat

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-163

Modified epoxy acrylate

Good flexibility, excellent pigment wetting, and strong adhesion.

B-165

Modified epoxy acrylate

Good flexibility and strong adhesion

B-21C

Active amine photosensitizing promoter

Low color number, antioxidant and polymerization inhibitor, and enhanced curing rate

B-301

Aromatic Polyurethane Acrylate

Fast curing, good toughness, and excellent grindability.

B-302

Aromatic Polyurethane Acrylate

Fast curing, high strength, good toughness, and excellent grindability.

B-574C

Polyester acrylate

Low viscosity, low odor, excellent wettability, suitable for LED UV

B-601

Aromatic Polyurethane Acrylate

High hardness, scratch resistance, chemical resistance, and excellent cost performance.

B-609

Aliphatic polyurethane acrylate

Fast curing, high hardness, scratch resistance, and chemical resistance.

B-868

Organosilicon UV-Curable Resin

Excellent leveling, smooth finish, fast curing, and stain resistance.

B-868H

Organosilicon UV-Curable Resin

Excellent leveling, smooth finish, fast curing, and stain resistance.

B-910A2

Aliphatic polyurethane acrylate

Low viscosity, yellowing resistance, chemical resistance, and steel-wool resistance.

B-912

Aliphatic polyurethane acrylate

Fast curing, high hardness, good toughness, and excellent chemical and wear resistance.

Matte topcoat

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-160D

Modified epoxy acrylate

Good flexibility, yellowing resistance, and excellent adhesion.

B-163

Modified epoxy acrylate

Good flexibility, excellent pigment wetting, and strong adhesion.

B-21C

Active amine photosensitizing promoter

Low color number, antioxidant and polymerization inhibitor, and enhanced curing rate

B-328M

Aliphatic polyurethane acrylate

Low gloss, low viscosity, excellent wettability, and a pleasant hand feel.

B-328R

Aliphatic polyurethane acrylate

Low gloss, excellent matting, good wetting, and a fine, smooth, and silky hand feel.

B-333

Aliphatic polyurethane acrylate

Low viscosity, excellent matting effect, good wettability, and good flexibility.

B-572

Polyester acrylate

Low viscosity, low odor, excellent wettability, suitable for LED UV

B-650A

Aliphatic polyurethane acrylate

Low viscosity, excellent matting effect, fast curing, and good wettability.

B-868

Organosilicon UV-Curable Resin

Excellent leveling, smooth finish, fast curing, and stain resistance.

B-868H

Organosilicon UV-Curable Resin

Excellent leveling, smooth finish, fast curing, and stain resistance.

B-910A2

Aliphatic polyurethane acrylate

Low viscosity, yellowing resistance, chemical resistance, and steel-wool resistance.

B-912

Aliphatic polyurethane acrylate

Fast curing, high hardness, good toughness, and excellent chemical and wear resistance.

Bright White Finish

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-160D

Modified epoxy acrylate

Good flexibility, yellowing resistance, and excellent adhesion.

B-301

Aromatic Polyurethane Acrylate

Fast curing, good toughness, and excellent grindability.

B-302

Aromatic Polyurethane Acrylate

Fast curing, high strength, good toughness, and excellent grindability.

B-560

Polyester acrylate

Fast curing and excellent pigment wetting

B-574C

Polyester acrylate

Low viscosity, low odor, excellent wettability, suitable for LED UV

B-601

Aromatic Polyurethane Acrylate

High hardness, scratch resistance, chemical resistance, and excellent cost performance.

B-868

Organosilicon UV-Curable Resin

Excellent leveling, smooth finish, fast curing, and stain resistance.

B-868H

Organosilicon UV-Curable Resin

Excellent leveling, smooth finish, fast curing, and stain resistance.

B-912

Aliphatic polyurethane acrylate

Fast curing, high hardness, good toughness, and excellent chemical and wear resistance.

Adherent

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-05

Phosphate ester acrylate

Enhances adhesion to substrates such as metal, glass, and plastic.

B-509B

Polyester acrylate

Good adhesion, good flexibility, and excellent pigment wetting.

B-531

Polyester acrylate

Good adhesion, impact resistance, excellent flexibility, and yellowing resistance.

B-535

Polyester acrylate

Excellent adhesion, rapid curing, good flexibility, and yellowing resistance.

B-546

Polyester acrylate

Good adhesion, fast curing, and excellent flexibility.

B-590

Polyester acrylate

Excellent adhesion, rapid curing, and good pigment wetting.

Filler type

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-520

Polyester acrylate

Low viscosity, high gloss, excellent wettability, and cost-effective

B-522

Polyester acrylate

Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness.

B-529

Polyester acrylate

Good adhesion, low shrinkage, and excellent resin compatibility.

Color correction

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-560

Polyester acrylate

Fast curing and excellent pigment wetting

Harden

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-301

Aromatic Polyurethane Acrylate

Fast curing, good toughness, and excellent grindability.

B-302

Aromatic Polyurethane Acrylate

Fast curing, high strength, good toughness, and excellent grindability.

B-560

Polyester acrylate

Fast curing and excellent pigment wetting

B-574C

Polyester acrylate

Low viscosity, low odor, excellent wettability, suitable for LED UV

B-601

Aromatic Polyurethane Acrylate

High hardness, scratch resistance, chemical resistance, and excellent cost performance.

B-912

Aliphatic polyurethane acrylate

Fast curing, high hardness, good toughness, and excellent chemical and wear resistance.

Matte

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-328M

Aliphatic polyurethane acrylate

Low gloss, low viscosity, excellent wettability, and a pleasant hand feel.

B-328R

Aliphatic polyurethane acrylate

Low gloss, excellent matting, good wetting, and a fine, smooth, and silky hand feel.

B-329D

Aliphatic polyurethane acrylate

Low irritation, low viscosity, excellent wettability, and a pleasant feel.

B-333

Aliphatic polyurethane acrylate

Low viscosity, excellent matting effect, good wettability, and good flexibility.

B-650A

Aliphatic polyurethane acrylate

Low viscosity, excellent matting effect, fast curing, and good wettability.

Solid-color paint

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-519

Self-curing polyester acrylate

Self-initiated photopolymerization performance

B-530

Polyester acrylate

Low viscosity, excellent hydrophobicity, thixotropy, and improved ink misting

B-560

Polyester acrylate

Fast curing and excellent pigment wetting

Yellowing resistance

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-160D

Modified epoxy acrylate

Good flexibility, yellowing resistance, and excellent adhesion.

B-431

Cycloaliphatic Specialty Acrylates

Yellowing resistance, excellent wettability, low viscosity, and fast curing

Dip coating

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-160D

Modified epoxy acrylate

Good flexibility, yellowing resistance, and excellent adhesion.

Roll coating

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-100

Bisphenol A epoxy acrylate

High hardness, high gloss, excellent chemical resistance, and high fullness.

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-160D

Modified epoxy acrylate

Good flexibility, yellowing resistance, and excellent adhesion.

B-163

Modified epoxy acrylate

Good flexibility, excellent pigment wetting, and strong adhesion.

B-165

Modified epoxy acrylate

Good flexibility and strong adhesion

B-520

Polyester acrylate

Low viscosity, high gloss, excellent wettability, and cost-effective

B-522

Polyester acrylate

Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness.

Solvent-free spraying

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-251

Aromatic Polyurethane Acrylate

Fast curing, excellent flexibility, and good wetting of black ink pigments.

B-520

Polyester acrylate

Low viscosity, high gloss, excellent wettability, and cost-effective

B-574C

Polyester acrylate

Low viscosity, low odor, excellent wettability, suitable for LED UV

LED-UV

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-21C

Active amine photosensitizing promoter

Low color number, antioxidant and polymerization inhibitor, and enhanced curing rate

B-241

Aliphatic polyurethane acrylate

Fast curing, excellent skin feel, and yellowing resistance.

B-27

Active amine photosensitizing promoter

Low color number, benzene-free, low odor, antioxidant and anti-polymerization

B-570

Polyester acrylate

Low viscosity, benzene-free, low odor, suitable for LED UV

B-574

Polyester acrylate

Benzene-free, low odor, and VOC levels meet cigarette pack standards.

B-574C

Polyester acrylate

Low viscosity, low odor, excellent wettability, suitable for LED UV

Excimer lamp

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-241

Aliphatic polyurethane acrylate

Fast curing, excellent skin feel, and yellowing resistance.

Skin feel

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-165

Modified epoxy acrylate

Good flexibility and strong adhesion

B-241

Aliphatic polyurethane acrylate

Fast curing, excellent skin feel, and yellowing resistance.

B-328M

Aliphatic polyurethane acrylate

Low gloss, low viscosity, excellent wettability, and a pleasant hand feel.

B-328R

Aliphatic polyurethane acrylate

Low gloss, excellent matting, good wetting, and a fine, smooth, and silky hand feel.

B-574C

Polyester acrylate

Low viscosity, low odor, excellent wettability, suitable for LED UV

B-868

Organosilicon UV-Curable Resin

Excellent leveling, smooth finish, fast curing, and stain resistance.

B-868H

Organosilicon UV-Curable Resin

Excellent leveling, smooth finish, fast curing, and stain resistance.

Single-item recommendation

Product Model/English Abbreviation

Product Name/Product Type

Product Features

BM2223/TPGDA

Di(propylene glycol) diacrylate

Good flexibility and low volatility

BM2224/EO-HDDA

Ethoxylated 1,6-hexanediol diacrylate

Good adhesion to plastics, good dilutability, and low volatility.

BM3231/TMPTA

Trimethylolpropane triacrylate

High crosslink density, high hardness, high gloss, and excellent wear resistance.

BM3235/PET3A

Pentaerythritol triacrylate

Fast curing, high crosslink density, high hardness, and excellent chemical resistance.

BM3380/3EO-TMPTA

Tripropylene Glycol Triacrylate

More flexible and less irritating than TMPTA.

BM6261/DPHA-80

Dipentaerythritol hexaacrylate

High crosslink density, high hardness, chemical and wear resistance, and water resistance.

BM6263/DPHA-90

Dipentaerythritol hexaacrylate

High crosslink density, high hardness, chemical and wear resistance, and water resistance.

 

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