Common Defects in UV Wood Coatings (Part 7)


In the field of wood coating, UV wood coatings have become the preferred choice for many furniture and wood-product manufacturers due to their rapid curing, environmental friendliness, and energy efficiency. However, during actual application, UV wood coatings do not always deliver the desired results; various defects frequently occur, with particle formation on the coating film surface being particularly common and challenging to address. These seemingly minor particles not only compromise the smooth, refined texture that the coating should ideally exhibit but also significantly detract from the aesthetic appeal, thereby seriously undermining product quality and market competitiveness. A thorough investigation into the root causes of particle formation in UV wood coatings is therefore essential for effectively resolving this issue and enhancing coating quality.

I. Description of the Phenomenon

The paint film surface is dotted with raised particles of varying sizes—some as fine as dust, others large enough to be clearly visible to the naked eye. The particles exhibit a wide range of shapes: some are sharply angular, others are smooth and spherical, and still others are irregular and flocculent. Their distribution is entirely random; they may cluster in localized areas or be scattered haphazardly across the entire surface. When touched, the surface feels distinctly rough and uneven, much like fine sandpaper. Under illumination, each particle casts a tiny shadow, detracting from the paint’s otherwise delicate, smooth finish. In high-gloss coatings, these particles disrupt the mirror-like effect; in clear coats, they create a noticeable contrast in sheen compared with the surrounding film. In severe cases, the particles can even be scraped off with a fingernail, often leaving behind a minute indentation beneath.

II. In-depth Analysis of the Root Causes

1. Environmental introduction

(1) Dust in the air: Insufficient cleanliness in the paint booth allows airborne particulates to settle on the wet film; upon curing, these particles become permanently embedded either on the surface or within the paint film.

(2) Personnel activities: Fibers, hair, skin flakes, and other shed materials from operators’ bodies.

2. The paint itself is contaminated.

(1) Residue in the circulation piping: If the UV coating circulation piping is left uncleaned for an extended period, dried and hardened paint skin or gel particles will adhere to the pipe walls or pump housing, and these deposits will be carried into the coating equipment along with the coating fluid.

(2) Coating coagulation: Improper storage or expiration of UV coating can lead to resin gelation, photoinitiator precipitation, or pigment flocculation, resulting in soft particles that cannot be filtered.

(3) Container contamination: During drum opening or paint addition, dried paint from the edge of the drum lid falls into the paint tank.

3. Equipment Wear

Degradation of the roller in a roll coating machine, resulting in cracking and flaking of the rubber surface, or debris generated by wear of the pump seals in a spray coating machine.

III. Conclusion

In summary, the occurrence of particulate defects on the surface of UV wood coatings is the result of the combined influence of multiple factors, including environmental conditions, coating formulation, and equipment performance. From the management of the coating workshop environment and the standardized storage and application of coatings to the regular maintenance and servicing of equipment, every step is closely interconnected and must be given due attention. Only by comprehensively controlling these potential factors and implementing targeted preventive and corrective measures can we effectively reduce the incidence of particulate defects, ensure that UV wood coatings deliver high-quality, aesthetically pleasing film finishes, enhance the visual appeal of wood products, and meet the market’s demand for premium wood goods.

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Boxing Recommended Products – UV Wood Coatings

Putty primer

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-520

Polyester acrylate

Low viscosity, high gloss, excellent wettability, and cost-effective

B-522

Polyester acrylate

Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness.

Sanding primer

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-160D

Modified epoxy acrylate

Good flexibility, yellowing resistance, and excellent adhesion.

B-163

Modified epoxy acrylate

Good flexibility, excellent pigment wetting, and strong adhesion.

B-520

Polyester acrylate

Low viscosity, high gloss, excellent wettability, and cost-effective

B-522

Polyester acrylate

Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness.

Apply primer

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-02

Phosphate ester acrylate

Enhances adhesion to substrates such as metal, glass, and plastic.

B-05

Phosphate ester acrylate

Enhances adhesion to substrates such as metal, glass, and plastic.

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-165

Modified epoxy acrylate

Good flexibility and strong adhesion

B-522

Polyester acrylate

Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness.

B-535

Polyester acrylate

Excellent adhesion, rapid curing, good flexibility, and yellowing resistance.

B-546

Polyester acrylate

Good adhesion, fast curing, and excellent flexibility.

White primer

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-160D

Modified epoxy acrylate

Good flexibility, yellowing resistance, and excellent adhesion.

B-520

Polyester acrylate

Low viscosity, high gloss, excellent wettability, and cost-effective

B-522

Polyester acrylate

Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness.

B-529

Polyester acrylate

Good adhesion, low shrinkage, and excellent resin compatibility.

B-560

Polyester acrylate

Fast curing and excellent pigment wetting

Gloss topcoat

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-163

Modified epoxy acrylate

Good flexibility, excellent pigment wetting, and strong adhesion.

B-165

Modified epoxy acrylate

Good flexibility and strong adhesion

B-21C

Active amine photosensitizing promoter

Low color number, antioxidant and anti-polymerization, and enhanced curing rate

B-301

Aromatic Polyurethane Acrylate

Fast curing, good toughness, and excellent grindability.

B-302

Aromatic Polyurethane Acrylate

Fast curing, high strength, good toughness, and excellent grindability.

B-574C

Polyester acrylate

Low viscosity, low odor, excellent wettability; suitable for LED UV.

B-601

Aromatic Polyurethane Acrylate

High hardness, scratch resistance, chemical resistance, and excellent cost performance.

B-609

Aliphatic polyurethane acrylate

Fast curing, high hardness, scratch resistance, and chemical resistance.

B-868

Organosilicon UV-Curable Resin

Excellent leveling, smooth finish, fast curing, and stain resistance.

B-868H

Organosilicon UV-Curable Resin

Excellent leveling, smooth finish, fast curing, and stain resistance.

B-910A2

Aliphatic polyurethane acrylate

Low viscosity, yellowing resistance, chemical resistance, and steel-wool resistance.

B-912

Aliphatic polyurethane acrylate

Fast curing, high hardness, good toughness, and excellent chemical and wear resistance.

Matte topcoat

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-160D

Modified epoxy acrylate

Good flexibility, yellowing resistance, and excellent adhesion.

B-163

Modified epoxy acrylate

Good flexibility, excellent pigment wetting, and strong adhesion.

B-21C

Active amine photosensitizing promoter

Low color number, antioxidant and anti-polymerization, and enhanced curing rate

B-328M

Aliphatic polyurethane acrylate

Low gloss, low viscosity, excellent wettability, and a pleasant hand feel.

B-328R

Aliphatic polyurethane acrylate

Low gloss, excellent matting, good wetting, and a fine, smooth, and silky hand feel.

B-333

Aliphatic polyurethane acrylate

Low viscosity, excellent matting effect, good wetting properties, and excellent flexibility.

B-572

Polyester acrylate

Low viscosity, low odor, excellent wettability; suitable for LED UV.

B-650A

Aliphatic polyurethane acrylate

Low viscosity, excellent matting effect, fast curing, and good wettability.

B-868

Organosilicon UV-Curable Resin

Excellent leveling, smooth finish, fast curing, and stain resistance.

B-868H

Organosilicon UV-Curable Resin

Excellent leveling, smooth finish, fast curing, and stain resistance.

B-910A2

Aliphatic polyurethane acrylate

Low viscosity, yellowing resistance, chemical resistance, and steel-wool resistance.

B-912

Aliphatic polyurethane acrylate

Fast curing, high hardness, good toughness, and excellent chemical and wear resistance.

Bright White Finish

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-160D

Modified epoxy acrylate

Good flexibility, yellowing resistance, and excellent adhesion.

B-301

Aromatic Polyurethane Acrylate

Fast curing, good toughness, and excellent grindability.

B-302

Aromatic Polyurethane Acrylate

Fast curing, high strength, good toughness, and excellent grindability.

B-560

Polyester acrylate

Fast curing and excellent pigment wetting

B-574C

Polyester acrylate

Low viscosity, low odor, excellent wettability; suitable for LED UV.

B-601

Aromatic Polyurethane Acrylate

High hardness, scratch resistance, chemical resistance, and excellent cost performance.

B-868

Organosilicon UV-Curable Resin

Excellent leveling, smooth finish, fast curing, and stain resistance.

B-868H

Organosilicon UV-Curable Resin

Excellent leveling, smooth finish, fast curing, and stain resistance.

B-912

Aliphatic polyurethane acrylate

Fast curing, high hardness, good toughness, and excellent chemical and wear resistance.

Adherent

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-05

Phosphate ester acrylate

Enhances adhesion to substrates such as metal, glass, and plastic.

B-509B

Polyester acrylate

Good adhesion, good flexibility, and excellent pigment wetting.

B-531

Polyester acrylate

Good adhesion, impact resistance, excellent flexibility, and yellowing resistance.

B-535

Polyester acrylate

Excellent adhesion, rapid curing, good flexibility, and yellowing resistance.

B-546

Polyester acrylate

Good adhesion, fast curing, and excellent flexibility.

B-590

Polyester acrylate

Excellent adhesion, rapid curing, and good pigment wetting.

Filler type

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-520

Polyester acrylate

Low viscosity, high gloss, excellent wettability, and cost-effective

B-522

Polyester acrylate

Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness.

B-529

Polyester acrylate

Good adhesion, low shrinkage, and excellent resin compatibility.

Color correction

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-560

Polyester acrylate

Fast curing and excellent pigment wetting

Harden

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-301

Aromatic Polyurethane Acrylate

Fast curing, good toughness, and excellent grindability.

B-302

Aromatic Polyurethane Acrylate

Fast curing, high strength, good toughness, and excellent grindability.

B-560

Polyester acrylate

Fast curing and excellent pigment wetting

B-574C

Polyester acrylate

Low viscosity, low odor, excellent wettability; suitable for LED UV.

B-601

Aromatic Polyurethane Acrylate

High hardness, scratch resistance, chemical resistance, and excellent cost performance.

B-912

Aliphatic polyurethane acrylate

Fast curing, high hardness, good toughness, and excellent chemical and wear resistance.

Matte

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-328M

Aliphatic polyurethane acrylate

Low gloss, low viscosity, excellent wettability, and a pleasant hand feel.

B-328R

Aliphatic polyurethane acrylate

Low gloss, excellent matting, good wetting, and a fine, smooth, and silky hand feel.

B-329D

Aliphatic polyurethane acrylate

Low irritation, low viscosity, excellent wettability, and a pleasant feel.

B-333

Aliphatic polyurethane acrylate

Low viscosity, excellent matting effect, good wetting properties, and excellent flexibility.

B-650A

Aliphatic polyurethane acrylate

Low viscosity, excellent matting effect, fast curing, and good wettability.

Solid-color paint

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-519

Self-curing polyester acrylate

Self-initiated photopolymerization performance

B-530

Polyester acrylate

Low viscosity, excellent hydrophobicity, thixotropy, and improved ink misting

B-560

Polyester acrylate

Fast curing and excellent pigment wetting

Yellowing resistance

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-160D

Modified epoxy acrylate

Good flexibility, yellowing resistance, and excellent adhesion.

B-431

Cycloaliphatic Specialty Acrylates

Yellowing resistance, excellent wettability, low viscosity, and fast curing

Dip coating

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-160D

Modified epoxy acrylate

Good flexibility, yellowing resistance, and excellent adhesion.

Roll coating

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-100

Bisphenol A epoxy acrylate

High hardness, high gloss, excellent chemical resistance, and high fullness.

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-160D

Modified epoxy acrylate

Good flexibility, yellowing resistance, and excellent adhesion.

B-163

Modified epoxy acrylate

Good flexibility, excellent pigment wetting, and strong adhesion.

B-165

Modified epoxy acrylate

Good flexibility and strong adhesion

B-520

Polyester acrylate

Low viscosity, high gloss, excellent wettability, and cost-effective

B-522

Polyester acrylate

Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness.

Solvent-free spraying

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-251

Aromatic Polyurethane Acrylate

Fast curing, excellent flexibility, and good wetting of black ink pigments.

B-520

Polyester acrylate

Low viscosity, high gloss, excellent wettability, and cost-effective

B-574C

Polyester acrylate

Low viscosity, low odor, excellent wettability; suitable for LED UV.

LED-UV

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-21C

Active amine photosensitizing promoter

Low color number, antioxidant and anti-polymerization, and enhanced curing rate

B-241

Aliphatic polyurethane acrylate

Fast curing, excellent skin feel, and yellowing resistance.

B-27

Active amine photosensitizing promoter

Low color number, benzene-free, low odor, antioxidant and anti-polymerization

B-570

Polyester acrylate

Low viscosity, benzene-free, low odor, suitable for LED UV

B-574

Polyester acrylate

Benzene-free, low odor, and VOC levels meet cigarette pack standards.

B-574C

Polyester acrylate

Low viscosity, low odor, excellent wettability; suitable for LED UV.

Excimer lamp

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-241

Aliphatic polyurethane acrylate

Fast curing, excellent skin feel, and yellowing resistance.

Skin feel

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, contains 20% TPGDA

B-165

Modified epoxy acrylate

Good flexibility and strong adhesion

B-241

Aliphatic polyurethane acrylate

Fast curing, excellent skin feel, and yellowing resistance.

B-328M

Aliphatic polyurethane acrylate

Low gloss, low viscosity, excellent wettability, and a pleasant hand feel.

B-328R

Aliphatic polyurethane acrylate

Low gloss, excellent matting, good wetting, and a fine, smooth, and silky hand feel.

B-574C

Polyester acrylate

Low viscosity, low odor, excellent wettability; suitable for LED UV.

B-868

Organosilicon UV-Curable Resin

Excellent leveling, smooth finish, fast curing, and stain resistance.

B-868H

Organosilicon UV-Curable Resin

Excellent leveling, smooth finish, fast curing, and stain resistance.

Single-item recommendation

Product Model/English Abbreviation

Product Name/Product Type

Product Features

BM2223/TPGDA

Di(propylene glycol) diacrylate

Good flexibility and low volatility

BM2224/EO-HDDA

Ethoxylated 1,6-hexanediol diacrylate

Good adhesion to plastics, good dilutability, and low volatility.

BM3231/TMPTA

Trimethylolpropane triacrylate

High crosslink density, high hardness, high gloss, and excellent wear resistance.

BM3235/PET3A

Pentaerythritol triacrylate

Fast curing, high crosslink density, high hardness, and excellent chemical resistance.

BM3380/3EO-TMPTA

Tripropylene Glycol Triacrylate

More flexible and less irritating than TMPTA.

BM6261/DPHA-80

Dipentaerythritol hexaacrylate

High crosslink density, high hardness, chemical and wear resistance, and water resistance.

BM6263/DPHA-90

Dipentaerythritol hexaacrylate

High crosslink density, high hardness, chemical and wear resistance, and water resistance.

 

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