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Solutions for Defects in UV Wood Coatings (Part 8)
Release time:
2026-03-20 23:30
UV wood coatings occupy a prominent position in the furniture and wood-products finishing industry due to their outstanding advantages, such as rapid curing and environmental friendliness combined with energy efficiency. However, during actual production and application, these coatings often encounter undesirable issues, such as stickiness caused by incomplete curing, which severely compromises the aesthetic appeal and service life of the finished products. This paper examines the problem of stickiness resulting from inadequate curing in UV wood coatings and explores effective solutions to enhance coating quality.
I. Precise Assurance of Energy Supply
Insufficient UV energy is the primary cause of tackiness. As the lamp operates over time, its spectral intensity gradually declines; when the energy falls below the activation threshold required by the photoinitiator, the polymerization reaction remains incomplete. It is recommended to establish a lamp usage log and replace UV lamps on a regular schedule to ensure that the light source intensity remains adequate, thereby enabling complete polymerization.
An excessively high conveyor belt speed can result in insufficient dwell time of the coating film under the UV lamps, leading to inadequate total energy absorption. The conveyor speed should be precisely set based on the coating formulation and film thickness to ensure adequate cumulative energy exposure. Similarly, mounting the UV lamps too high can cause a substantial reduction in the energy reaching the coating surface; the lamp height must be adjusted to within the recommended range. Regularly use an energy meter to verify the lamp output, ensuring that the curing energy meets process specifications.
II. Rational Control of Coating Thickness
For pigment-based UV coatings or high-fill primers, excessive coating thickness limits the penetration depth of ultraviolet light. Once the surface layer has absorbed most of the UV radiation, the photoinitiators in the underlying layers no longer receive sufficient energy, resulting in incomplete curing of the bottom coat. Therefore, the single-coat application thickness should be appropriately controlled based on the coating formulation and the type of pigment used. For applications requiring thick coatings, it is advisable to apply multiple thin coats instead of a single thick coat, allowing each coat to fully cure before applying the next.
The absorption and scattering of ultraviolet light by pigments are major factors contributing to insufficient deep-layer curing. Pigments such as carbon black and titanium dioxide strongly absorb or scatter UV radiation, creating a shielding effect. When formulating tinted coatings, the impact of pigment type and dosage on curing speed should be carefully considered; where necessary, the amount of photoinitiator can be increased, or a photoinitiator formulation sensitive to long-wave UV radiation can be selected to enhance penetration.
III. Effective Countermeasures Against Chemical Inhibition
Oxygen in the air rapidly reacts with the free radicals generated by the photoinitiator, consuming these active radicals and preventing them from initiating monomer polymerization. As a result, the degree of polymerization in the very thin surface layer remains extremely low, leading to persistent tackiness. To address oxygen inhibition, the following measures can be employed: incorporate reactive amine-based photoinitiator accelerators into the coating formulation to increase the surface cure rate; establish an inert-gas-protected zone prior to curing and purge the chamber with nitrogen or carbon dioxide to displace the ambient air; use high-intensity irradiation to enable the surface layer to quickly pass through the oxygen-inhibition stage; and for topcoats, select resin systems with excellent resistance to oxygen inhibition.
IV. Adaptation and Optimization of the Coating System
The photopolymerization characteristics of the coating itself directly affect the curing performance. It is essential to select a coating system that is compatible with the curing equipment, ensuring that the absorption spectrum of the photoinitiator matches the emission spectrum of the curing lamp. For dark-colored or highly filled coatings, photoinitiators sensitive to long-wave ultraviolet light can be used to enhance penetration depth. During storage, the coating should be protected from high temperatures and direct sunlight to prevent premature decomposition and deactivation of the photoinitiator. Prior to application, the coating must be thoroughly stirred to ensure uniform distribution of all components.
V. Conclusion
The issue of poor curing and stickiness in UV wood coatings arises from the complex interplay of multiple factors, including energy input, coating formulation, and chemical interactions. By comprehensively implementing measures such as ensuring adequate energy exposure, controlling coating thickness, minimizing pigment shading effects, isolating the influence of oxygen, and strengthening process monitoring and inspection, the problem of inadequate curing and stickiness can be effectively addressed. The implementation of these measures will help improve coating quality, enhance product aesthetics and market value, and provide reliable protection and attractive decoration for wood products.
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Bossin Recommended Products – UV Wood Coatings | ||
Putty primer | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-113 | Bisphenol A epoxy acrylate | High hardness, high gloss, high fullness, contains 20% TPGDA |
B-520 | Polyester acrylate | Low viscosity, high gloss, excellent wettability, and cost-effective |
B-522 | Polyester acrylate | Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness. |
Sanding primer | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-113 | Bisphenol A epoxy acrylate | High hardness, high gloss, high fullness, contains 20% TPGDA |
B-160D | Modified epoxy acrylate | Good flexibility, yellowing resistance, and excellent adhesion. |
B-163 | Modified epoxy acrylate | Good flexibility, excellent pigment wetting, and strong adhesion. |
B-520 | Polyester acrylate | Low viscosity, high gloss, excellent wettability, and cost-effective |
B-522 | Polyester acrylate | Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness. |
Apply primer | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-02 | Phosphate ester acrylate | Enhances adhesion to substrates such as metal, glass, and plastic. |
B-05 | Phosphate ester acrylate | Enhances adhesion to substrates such as metal, glass, and plastic. |
B-113 | Bisphenol A epoxy acrylate | High hardness, high gloss, high fullness, contains 20% TPGDA |
B-165 | Modified epoxy acrylate | Good flexibility and strong adhesion |
B-522 | Polyester acrylate | Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness. |
B-535 | Polyester acrylate | Excellent adhesion, rapid curing, good flexibility, and yellowing resistance. |
B-546 | Polyester acrylate | Good adhesion, fast curing, and excellent flexibility. |
White primer | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-113 | Bisphenol A epoxy acrylate | High hardness, high gloss, high fullness, contains 20% TPGDA |
B-160D | Modified epoxy acrylate | Good flexibility, yellowing resistance, and excellent adhesion. |
B-520 | Polyester acrylate | Low viscosity, high gloss, excellent wettability, and cost-effective |
B-522 | Polyester acrylate | Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness. |
B-529 | Polyester acrylate | Good adhesion, low shrinkage, and excellent resin compatibility. |
B-560 | Polyester acrylate | Fast curing and excellent pigment wetting |
Gloss topcoat | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-113 | Bisphenol A epoxy acrylate | High hardness, high gloss, high fullness, contains 20% TPGDA |
B-163 | Modified epoxy acrylate | Good flexibility, excellent pigment wetting, and strong adhesion. |
B-165 | Modified epoxy acrylate | Good flexibility and strong adhesion |
B-21C | Active amine photosensitizing promoter | Low color number, antioxidant and anti-polymerization, and enhanced curing rate |
B-301 | Aromatic Polyurethane Acrylate | Fast curing, good toughness, and excellent grindability. |
B-302 | Aromatic Polyurethane Acrylate | Fast curing, high strength, good toughness, and excellent grindability. |
B-574C | Polyester acrylate | Low viscosity, low odor, excellent wettability; suitable for LED UV. |
B-601 | Aromatic Polyurethane Acrylate | High hardness, scratch resistance, chemical resistance, and excellent cost performance. |
B-609 | Aliphatic polyurethane acrylate | Fast curing, high hardness, scratch resistance, and chemical resistance. |
B-868 | Organosilicon UV-Curable Resin | Excellent leveling, smooth finish, fast curing, and stain resistance. |
B-868H | Organosilicon UV-Curable Resin | Excellent leveling, smooth finish, fast curing, and stain resistance. |
B-910A2 | Aliphatic polyurethane acrylate | Low viscosity, yellowing resistance, chemical resistance, and steel-wool resistance. |
B-912 | Aliphatic polyurethane acrylate | Fast curing, high hardness, good toughness, and excellent chemical and wear resistance. |
Matte topcoat | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-160D | Modified epoxy acrylate | Good flexibility, yellowing resistance, and excellent adhesion. |
B-163 | Modified epoxy acrylate | Good flexibility, excellent pigment wetting, and strong adhesion. |
B-21C | Active amine photosensitizing promoter | Low color number, antioxidant and anti-polymerization, and enhanced curing rate |
B-328M | Aliphatic polyurethane acrylate | Low gloss, low viscosity, excellent wettability, and a pleasant hand feel. |
B-328R | Aliphatic polyurethane acrylate | Low gloss, excellent matting, good wetting, and a fine, smooth, and silky hand feel. |
B-333 | Aliphatic polyurethane acrylate | Low viscosity, excellent matting effect, good wettability, and good flexibility. |
B-572 | Polyester acrylate | Low viscosity, low odor, excellent wettability; suitable for LED UV. |
B-650A | Aliphatic polyurethane acrylate | Low viscosity, excellent matting effect, fast curing, and good wettability. |
B-868 | Organosilicon UV-Curable Resin | Excellent leveling, smooth finish, fast curing, and stain resistance. |
B-868H | Organosilicon UV-Curable Resin | Excellent leveling, smooth finish, fast curing, and stain resistance. |
B-910A2 | Aliphatic polyurethane acrylate | Low viscosity, yellowing resistance, chemical resistance, and steel-wool resistance. |
B-912 | Aliphatic polyurethane acrylate | Fast curing, high hardness, good toughness, and excellent chemical and wear resistance. |
Bright White Finish | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-113 | Bisphenol A epoxy acrylate | High hardness, high gloss, high fullness, contains 20% TPGDA |
B-160D | Modified epoxy acrylate | Good flexibility, yellowing resistance, and excellent adhesion. |
B-301 | Aromatic Polyurethane Acrylate | Fast curing, good toughness, and excellent grindability. |
B-302 | Aromatic Polyurethane Acrylate | Fast curing, high strength, good toughness, and excellent grindability. |
B-560 | Polyester acrylate | Fast curing and excellent pigment wetting |
B-574C | Polyester acrylate | Low viscosity, low odor, excellent wettability; suitable for LED UV. |
B-601 | Aromatic Polyurethane Acrylate | High hardness, scratch resistance, chemical resistance, and excellent cost performance. |
B-868 | Organosilicon UV-Curable Resin | Excellent leveling, smooth finish, fast curing, and stain resistance. |
B-868H | Organosilicon UV-Curable Resin | Excellent leveling, smooth finish, fast curing, and stain resistance. |
B-912 | Aliphatic polyurethane acrylate | Fast curing, high hardness, good toughness, and excellent chemical and wear resistance. |
Adherent | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-05 | Phosphate ester acrylate | Enhances adhesion to substrates such as metal, glass, and plastic. |
B-509B | Polyester acrylate | Good adhesion, good flexibility, and excellent pigment wetting. |
B-531 | Polyester acrylate | Good adhesion, impact resistance, excellent flexibility, and yellowing resistance. |
B-535 | Polyester acrylate | Excellent adhesion, rapid curing, good flexibility, and yellowing resistance. |
B-546 | Polyester acrylate | Good adhesion, fast curing, and excellent flexibility. |
B-590 | Polyester acrylate | Excellent adhesion, rapid curing, and good pigment wetting. |
Filler type | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-113 | Bisphenol A epoxy acrylate | High hardness, high gloss, high fullness, contains 20% TPGDA |
B-520 | Polyester acrylate | Low viscosity, high gloss, excellent wettability, and cost-effective |
B-522 | Polyester acrylate | Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness. |
B-529 | Polyester acrylate | Good adhesion, low shrinkage, and excellent resin compatibility. |
Color correction | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-560 | Polyester acrylate | Fast curing and excellent pigment wetting |
Harden | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-113 | Bisphenol A epoxy acrylate | High hardness, high gloss, high fullness, contains 20% TPGDA |
B-301 | Aromatic Polyurethane Acrylate | Fast curing, good toughness, and excellent grindability. |
B-302 | Aromatic Polyurethane Acrylate | Fast curing, high strength, good toughness, and excellent grindability. |
B-560 | Polyester acrylate | Fast curing and excellent pigment wetting |
B-574C | Polyester acrylate | Low viscosity, low odor, excellent wettability; suitable for LED UV. |
B-601 | Aromatic Polyurethane Acrylate | High hardness, scratch resistance, chemical resistance, and excellent cost performance. |
B-912 | Aliphatic polyurethane acrylate | Fast curing, high hardness, good toughness, and excellent chemical and wear resistance. |
Matte | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-328M | Aliphatic polyurethane acrylate | Low gloss, low viscosity, excellent wettability, and a pleasant hand feel. |
B-328R | Aliphatic polyurethane acrylate | Low gloss, excellent matting, good wetting, and a fine, smooth, and silky hand feel. |
B-329D | Aliphatic polyurethane acrylate | Low irritation, low viscosity, excellent wettability, and a pleasant feel. |
B-333 | Aliphatic polyurethane acrylate | Low viscosity, excellent matting effect, good wettability, and good flexibility. |
B-650A | Aliphatic polyurethane acrylate | Low viscosity, excellent matting effect, fast curing, and good wettability. |
Solid-color paint | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-519 | Self-curing polyester acrylate | Self-initiated photopolymerization performance |
B-530 | Polyester acrylate | Low viscosity, excellent hydrophobicity, thixotropy, and improved ink misting |
B-560 | Polyester acrylate | Fast curing and excellent pigment wetting |
Yellowing resistance | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-160D | Modified epoxy acrylate | Good flexibility, yellowing resistance, and excellent adhesion. |
B-431 | Cycloaliphatic Specialty Acrylates | Yellowing resistance, excellent wettability, low viscosity, and fast curing |
Dip coating | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-160D | Modified epoxy acrylate | Good flexibility, yellowing resistance, and excellent adhesion. |
Roll coating | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-100 | Bisphenol A epoxy acrylate | High hardness, high gloss, excellent chemical resistance, and high fullness. |
B-113 | Bisphenol A epoxy acrylate | High hardness, high gloss, high fullness, contains 20% TPGDA |
B-160D | Modified epoxy acrylate | Good flexibility, yellowing resistance, and excellent adhesion. |
B-163 | Modified epoxy acrylate | Good flexibility, excellent pigment wetting, and strong adhesion. |
B-165 | Modified epoxy acrylate | Good flexibility and strong adhesion |
B-520 | Polyester acrylate | Low viscosity, high gloss, excellent wettability, and cost-effective |
B-522 | Polyester acrylate | Low shrinkage, excellent flexibility, strong adhesion, and high cost-effectiveness. |
Solvent-free spraying | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-251 | Aromatic Polyurethane Acrylate | Fast curing, excellent flexibility, and good wetting of black ink pigments. |
B-520 | Polyester acrylate | Low viscosity, high gloss, excellent wettability, and cost-effective |
B-574C | Polyester acrylate | Low viscosity, low odor, excellent wettability; suitable for LED UV. |
LED-UV | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-113 | Bisphenol A epoxy acrylate | High hardness, high gloss, high fullness, contains 20% TPGDA |
B-21C | Active amine photosensitizing promoter | Low color number, antioxidant and anti-polymerization, and enhanced curing rate |
B-27 | Active amine photosensitizing promoter | Low color number, benzene-free, low odor, antioxidant and anti-polymerization |
B-570 | Polyester acrylate | Low viscosity, benzene-free, low odor, suitable for LED UV |
B-574 | Polyester acrylate | Benzene-free, low odor, and VOC levels meet cigarette pack standards. |
B-574C | Polyester acrylate | Low viscosity, low odor, excellent wettability; suitable for LED UV. |
Excimer lamp | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-241 | Aliphatic polyurethane acrylate | Fast curing, excellent skin feel, and yellowing resistance. |
Skin feel | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
B-113 | Bisphenol A epoxy acrylate | High hardness, high gloss, high fullness, contains 20% TPGDA |
B-165 | Modified epoxy acrylate | Good flexibility and strong adhesion |
B-241 | Aliphatic polyurethane acrylate | Fast curing, excellent skin feel, and yellowing resistance. |
B-328M | Aliphatic polyurethane acrylate | Low gloss, low viscosity, excellent wettability, and a pleasant hand feel. |
B-328R | Aliphatic polyurethane acrylate | Low gloss, excellent matting, good wetting, and a fine, smooth, and silky hand feel. |
B-574C | Polyester acrylate | Low viscosity, low odor, excellent wettability; suitable for LED UV. |
B-868 | Organosilicon UV-Curable Resin | Excellent leveling, smooth finish, fast curing, and stain resistance. |
B-868H | Organosilicon UV-Curable Resin | Excellent leveling, smooth finish, fast curing, and stain resistance. |
Single-item recommendation | ||
Product Model/English Abbreviation | Product Name/Product Type | Product Features |
BM2223 (TPGDA) | Di(propylene glycol) diacrylate | Good flexibility and low volatility |
BM2224 (EO-HDDA) | Ethoxylated 1,6-hexanediol diacrylate | Good adhesion to plastics, good dilutability, and low volatility. |
BM3231 (TMPTA) | Trimethylolpropane triacrylate | High crosslink density, high hardness, high gloss, and excellent wear resistance. |
BM3235 (PET3A) | Pentaerythritol triacrylate | Fast curing, high crosslink density, high hardness, and excellent chemical resistance. |
BM3380 (3EO-TMPTA) | Tripropylene Glycol Triacrylate | More flexible and less irritating than TMPTA. |
BM6261 (DPHA-80) | Dipentaerythritol hexaacrylate | High crosslink density, high hardness, chemical and wear resistance, and water resistance. |
BM6263 (DPHA-90) | Dipentaerythritol hexaacrylate | High crosslink density, high hardness, chemical and wear resistance, and water resistance. |
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