Types of UV 3D Printing


UV 3D printing technology, also known as stereolithography, uses ultraviolet light to induce a polymerization reaction in liquid photopolymer resin, layer by layer solidifying it into a three-dimensional object. Over more than three decades of development, this technology has branched into numerous distinct approaches. Based on differences in light source type and light‑control methods, it can be categorized into major types such as laser‑scanning, digital light processing, and mask‑based systems. Each type emphasizes different trade-offs in terms of precision, speed, cost, and application scenarios; understanding these distinctions helps users select the most suitable printing method for their specific needs.

I. SLA (Stereolithography)

SLA is an early commercially available photopolymerization-based 3D printing technology. It employs a UV laser as the light source and uses a galvanometer‑based scanning system to steer the laser beam, selectively curing each layer’s pattern point by point on the surface of a liquid resin.

SLA technology is distinguished by its exceptional precision. With laser spot diameters reaching the micrometer scale, it can faithfully reproduce intricate model details, making it well suited for producing high‑precision components such as jewelry, precision molds, and dental implants. However, its point‑by‑point curing process results in relatively slow printing speeds, particularly for large, complex models, and the equipment itself carries a higher price tag.

II. DLP (Digital Light Processing)

DLP technology uses a digital projector to project the two-dimensional image of each layer onto the resin surface in a single exposure, enabling simultaneous curing of the entire layer. This technology employs a digital micromirror device as its core optical component, with numerous micro-mirrors flipping to control light reflection and form patterns.

The advantages of DLP technology are most evident in its printing speed. By using a full‑area light source to cure an entire layer at once, the exposure time per layer is very short, resulting in a printing speed several times faster than SLA. This makes DLP well suited for mass production of small parts, such as dental models and jewelry wax patterns. In terms of precision, DLP’s resolution is limited by the pixel size of the display chip, but it already meets the requirements of most applications.

III. LCD (Liquid Crystal Display)

LCD photopolymerization technology employs an ultraviolet LED array as the light source and a liquid crystal display as a dynamic mask, achieving selective curing by controlling which areas of the screen allow light to pass through.

LCD technology delivers high printing accuracy at a lower cost. Entry-level models are affordably priced, significantly lowering the barrier to entry for resin-based 3D printing. Its precision can rival that of DLP, making it well-suited for personal users, makers, and educational settings. However, LCD screens degrade over time under intense UV exposure, so they are consumable components that require periodic replacement. Print sizes are typically relatively small.

IV. Other Types of Photocuring Technologies

In addition to the three mainstream types mentioned above, photopolymerization-based 3D printing also encompasses other technological variants.

The technology of continuous curing via a specialized window significantly increases printing speed compared to conventional methods, enabling photopolymerization to transition from prototyping to mass production. Material jetting builds objects by depositing droplets of UV-curable resin, making it well-suited for fabricating parts with complex geometries and multi-material assemblies, with applications in dentistry and medicine. Two-photon polymerization leverages the two-photon absorption effect to cure resin at the microscale, allowing the fabrication of micro- and nanostructures with sub-micron precision, primarily used in research and precision engineering.

V. Conclusion

UV 3D printing is primarily categorized by its light source and light‑control method, giving rise to three major mainstream technologies: SLA, DLP, and LCD. SLA achieves high precision through laser‑based point‑by‑point scanning, making it well suited for precision manufacturing; DLP offers higher throughput via area‑projection curing of entire layers, ideal for mass production; and LCD delivers good precision at a lower cost, appealing to individual users and educational settings. In addition, other technologies are tailored to specific high‑performance or high‑precision applications. Each type emphasizes different trade‑offs among accuracy, speed, cost, and equipment lifespan, allowing users to select the most appropriate solution based on their application requirements and budget constraints.

Disclaimer: The above content has been compiled from publicly available sources and is provided for reference only. If any infringement occurs, please contact us, and we will address it promptly.

Bosheng Related Product Recommendations – 3D Printing

Rigidity

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-100

Bisphenol A epoxy acrylate

High hardness, high gloss, excellent chemical resistance, and rich body.

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, containing 20% TPGDA.

B-221

Aliphatic polyurethane acrylate

Fast curing, resistant to boiling water

B-276H

Aliphatic polyurethane acrylate

High hardness, fast curing, excellent toughness, and low yellowing.

B-296

Aliphatic polyurethane acrylate

Fast curing, chemical resistance, yellowing resistance, impact resistance

B-296M

Polyurethane acrylate

Fast curing, resistant to polar solvents, yellowing-resistant, and impact-resistant.

B-301

Aromatic polyurethane acrylate

Fast curing, excellent toughness, and good sandability.

B-302

Aromatic polyurethane acrylate

Fast curing, high strength, excellent toughness, and good grindability.

B-368

Aliphatic polyurethane acrylate

Good toughness, excellent leveling, excellent bend resistance, and excellent heat resistance.

B-529

Polyester acrylate

Excellent adhesion, low shrinkage, and good resin compatibility.

B-609

Aliphatic polyurethane acrylate

Fast curing, high hardness, scratch resistance, and chemical resistance.

Dentistry

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-100M

Bisphenol A epoxy acrylate

Low viscosity, high hardness, high gloss, and high body.

B-113

Bisphenol A epoxy acrylate

High hardness, high gloss, high fullness, containing 20% TPGDA.

B-276H

Aliphatic polyurethane acrylate

High hardness, fast curing, excellent toughness, and low yellowing.

B-296

Aliphatic polyurethane acrylate

Fast curing, chemical resistance, yellowing resistance, impact resistance

B-296M

Polyurethane acrylate

Fast curing, resistant to polar solvents, yellowing-resistant, and impact-resistant.

B-301

Aromatic polyurethane acrylate

Fast curing, excellent toughness, and good sandability.

B-302

Aromatic polyurethane acrylate

Fast curing, high strength, excellent toughness, and good grindability.

B-368

Aliphatic polyurethane acrylate

Good toughness, excellent leveling, excellent bend resistance, and excellent heat resistance.

B-376

Aliphatic polyurethane acrylate

LED yellowing is minimal, and the nail polish formulation exhibits excellent stability.

B-609

Aliphatic polyurethane acrylate

Fast curing, high hardness, scratch resistance, and chemical resistance.

B-79D

Polyester acrylate

High hardness, low yellowing, and high evaporation efficiency at elevated temperatures.

Casting

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-79D

Polyester acrylate

High hardness, low yellowing, and high evaporation efficiency at elevated temperatures.

Resilience

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-210D

Aliphatic polyurethane acrylate

Fast curing, low heat of reaction, and excellent toughness.

B-286

Aliphatic polyurethane acrylate

Low heat generation, excellent toughness, wear resistance, and impact resistance.

B-296M

Polyurethane acrylate

Fast curing, resistant to polar solvents, yellowing-resistant, and impact-resistant.

Elasticity

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-268M

Aliphatic polyurethane acrylate

Good flexibility, excellent adhesion, superior plating performance, and strong hiding power.

B-296

Aliphatic polyurethane acrylate

Fast curing, chemical resistance, yellowing resistance, impact resistance

B-39

Aliphatic polyurethane acrylate

Low viscosity, good flexibility, and low volatility.

B-450-2

Aliphatic polyurethane acrylate

Low shrinkage upon curing, excellent flexibility, and good tensile strength and elasticity.

B-451

Aliphatic polyurethane methacrylate

Good stretchability, low shrinkage, and excellent flexibility.

High transparency

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-296

Aliphatic polyurethane acrylate

Fast curing, chemical resistance, yellowing resistance, impact resistance

B-376

Aliphatic polyurethane acrylate

LED yellowing is minimal, and the nail polish formulation exhibits excellent stability.

Environmental protection

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-296SW

Aliphatic polyurethane acrylate

Yellowing resistance, impact resistance, bio-based content > 40%

Monomer Recommendation

Product Model/English Abbreviation

Product Name/Product Type

Product Features

BM1211 (HPMA)

Hydroxypropyl methacrylate

HEMA-free, high strength, low irritation, and excellent adhesion

BM2223 (TPGDA)

Di(propylene glycol) diacrylate

Good flexibility and low volatility

BM3231 (TMPTA)

Trimethylolpropane triacrylate

High crosslink density, high hardness, high gloss, and excellent wear resistance.

BM3235 (PET3A)

Pentaerythritol triacrylate

Fast curing, high crosslink density, high hardness, and chemical resistance.

BM3380 (3EO-TMPTA)

Pentaerythritol triacrylate

More flexible and less irritating than TMPTA.

 

Share to:

Related News