Characteristics of Waterborne UV 3C Coatings


In the field of surface treatment for consumer electronics, increasingly stringent environmental regulations and tighter controls on VOC emissions are driving a shift toward greener coating technologies. Waterborne UV 3C coatings represent a key technological pathway in this trend. By combining the rapid curing advantages of ultraviolet curing with the low-VOC, environmentally friendly attributes of waterborne systems, these coatings deliver robust performance while minimizing their environmental footprint. This article provides an overview of waterborne UV 3C coatings, focusing on both their definition and distinctive characteristics.

I. Definition

Waterborne UV 3C coatings are environmentally friendly formulations that use water as the primary diluent and achieve rapid curing upon exposure to ultraviolet light. They are specifically designed for surface coating of housings and components in computers, telecommunications devices, and consumer electronics. These coatings integrate the dual advantages of water-based systems and UV curing technology: water replaces organic solvents as the dispersing medium, and after application, UV irradiation initiates a polymerization reaction, enabling the coating to cure within a short time.

II. Characteristics

1. Outstanding environmental performance

Compared with traditional solvent-based UV coatings, the superior environmental performance of waterborne UV coatings is one of their most notable advantages. The VOC content in these coatings is significantly lower than that of solvent-based systems; some formulations even achieve very low VOC emission levels, and virtually no harmful gases are released into the air during application and curing. This characteristic gives waterborne UV coatings enhanced market competitiveness in the context of increasingly stringent environmental regulations and helps improve working conditions for operators. Moreover, waterborne UV coatings reduce the risks associated with the use and storage of flammable and explosive solvents, thereby enhancing production safety.

2. Fast curing speed

Waterborne UV coatings retain the core advantage of UV coatings—rapid curing. Under UV irradiation, the photoinitiators in the coating promptly initiate a polymerization reaction, enabling the coating to cure within seconds. This characteristic allows coating lines to operate continuously, with production efficiency unaffected by the transition to waterborne systems. The fast curing speed also means that parts can proceed directly to the next process step immediately after curing, reducing work-in-process inventory and minimizing floor space requirements.

3. Compatible with heat-sensitive substrates

The UV curing process is carried out at near‑ambient temperatures, eliminating the need for thermal baking and ensuring excellent compatibility with heat‑sensitive plastic substrates. This advantage also holds true in waterborne systems, enabling waterborne UV coatings to be used on temperature‑sensitive 3C product substrates such as smartphone housings and wearable devices.

4. Technological maturity continues to improve.

From a technological evolution perspective, waterborne UV coatings have progressed from early external emulsification to ion‑based self‑emulsification and then to resin‑blending systems, with steadily improving maturity. Currently, the adoption of novel resins such as core–shell structured waterborne UV resins has further enhanced coating adhesion and water resistance, thereby continuously expanding the applicability of waterborne UV coatings to 3C plastic substrates. Moreover, the application stability and storage stability of these coatings continue to improve, providing a stronger technical foundation for large‑scale deployment.

5. Reduce energy consumption

The UV curing process consumes significantly less energy than conventional thermal curing, and water-based systems eliminate the need for additional solvent‑emission treatment facilities, resulting in a substantial reduction in overall energy consumption compared to solvent‑based formulations. This advantage not only lowers production costs but also aligns with the manufacturing industry’s broader goals for carbon‑emission control.

III. Conclusion

Waterborne UV 3C coatings use water as the diluent, combining the environmental benefits of water-based systems with the rapid curing characteristics of UV curing. They exhibit VOC emissions far lower than those of solvent-based formulations, while maintaining production efficiency that enables complete curing in just a few seconds. With the adoption of new technologies such as core–shell structured resins, the overall performance of waterborne UV coatings continues to improve, offering a more environmentally friendly option for surface finishing in consumer electronics.

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Bosheng Related Product Recommendations – 3C Coatings

General-purpose

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-102

Bisphenol A epoxy acrylate

High hardness, high gloss, chemical resistance, contains 15% TMPTA.

B-151

Modified epoxy acrylate

Low halogen, yellowing-resistant, excellent plating performance, and strong adhesion.

B-165

Modified epoxy acrylate

Good flexibility and strong adhesion

B-216

Aliphatic polyurethane acrylate

Fast curing, high fullness, and excellent toughness.

B-368

Aliphatic polyurethane acrylate

Good toughness, excellent leveling, excellent bend resistance, and excellent heat resistance.

B-574C

Polyester acrylate

Low viscosity, low odor, excellent wettability, suitable for LED UV.

B-601

Aromatic polyurethane acrylate

High hardness, scratch resistance, chemical resistance, and excellent cost-effectiveness.

B-6019

Special functional group acrylate

Good leveling, excellent wettability, resistant to boiling water, and excellent color dispersion.

B-609

Aliphatic polyurethane acrylate

Fast curing, high hardness, scratch resistance, and chemical resistance.

B-615A

Aliphatic polyurethane acrylate

Fast curing, excellent toughness, wear resistance, and chemical resistance.

B-619W

Aliphatic polyurethane acrylate

Fast curing, high hardness, excellent toughness, wear resistance, and chemical resistance.

B-6380N

Special functional group acrylate

Excellent adhesion to plastics, strong hiding power, and improved paint film appearance.

B-919B

Aliphatic polyurethane acrylate

Fast curing, high hardness, excellent toughness, and outstanding chemical and wear resistance.

Matte

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-572

Polyester acrylate

Low viscosity, low odor, excellent wettability, suitable for LED UV.

B-650A

Aliphatic polyurethane acrylate

Low viscosity, excellent matting effect, fast curing, and good wettability.

Wearable device

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-6211

Aliphatic polyurethane acrylate

Fast curing, high hardness, scratch-resistant, and free of organotin.

Hand feel

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-328M

Aliphatic polyurethane acrylate

Low gloss, low viscosity, excellent wettability, and a pleasant hand feel.

B-868

Organosilicon photocurable resin

Good leveling, smooth finish, fast curing, and stain-resistant.

B-868H

Organosilicon photocurable resin

Good leveling, smooth finish, fast curing, and stain-resistant.

Large-area spraying

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-374

Aliphatic polyurethane acrylate

Good flexibility, excellent leveling, resistant to abrasion and chemicals, and yellowing‑resistant.

Car interior

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-6063

Special functional group acrylate

High molecular weight, low curing shrinkage

B-6210

Aliphatic polyurethane acrylate

Low viscosity, chemical resistance, environmental resistance, and dual photocatalytic–thermal curing.

B-6263

Special functional group acrylate

Fast curing, high build, boil-resistant, and excellent toughness.

B-916

Aliphatic polyurethane acrylate

Low viscosity, solvent resistance, chemical resistance, and steel-wool resistance.

B-919B

Aliphatic polyurethane acrylate

Fast curing, high hardness, excellent toughness, and outstanding chemical and wear resistance.

Resistant to steel wool

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-910A2

Aliphatic polyurethane acrylate

Low viscosity, yellowing resistance, chemical resistance, and steel-wool resistance.

B-916

Aliphatic polyurethane acrylate

Low viscosity, solvent resistance, chemical resistance, and steel-wool resistance.

B-919B

Aliphatic polyurethane acrylate

Fast curing, high hardness, excellent toughness, and outstanding chemical and wear resistance.

Oil-resistant pen

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-868

Organosilicon photocurable resin

Good leveling, smooth finish, fast curing, and stain-resistant.

B-868H

Organosilicon photocurable resin

Good leveling, smooth finish, fast curing, and stain-resistant.

Battery casing

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-431

Cycloaliphatic Specialty Acrylate

Yellowing-resistant, excellent wettability, low viscosity, fast curing

B-548

Polyester acrylate

Withstands high temperatures of 250–280°C.

Solid color paint

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-519

Self-curing polyester acrylate

Self-initiated photopolymerization performance

B-560

Polyester acrylate

Fast curing and excellent pigment wetting.

Yellowing resistance

Product Model/English Abbreviation

Product Name/Product Type

Product Features

B-151

Modified epoxy acrylate

Low halogen, yellowing-resistant, excellent plating performance, and strong adhesion.

B-160D

Modified epoxy acrylate

Good flexibility, yellowing resistance, and excellent adhesion.

B-216

Aliphatic polyurethane acrylate

Fast curing, high fullness, and excellent toughness.

B-296

Aliphatic polyurethane acrylate

Fast curing, chemical resistance, yellowing resistance, impact resistance

B-431

Cycloaliphatic Specialty Acrylate

Yellowing-resistant, excellent wettability, low viscosity, fast curing

Monomer Recommendation

Product Model/English Abbreviation

Product Name/Product Type

Product Features

BM3231 (TMPTA)

Trimethylolpropane triacrylate

High crosslink density, high hardness, high gloss, and excellent wear resistance.

BM3235 (PET3A)

Pentaerythritol triacrylate

Fast curing, high crosslink density, high hardness, and chemical resistance.

BM3380 (3EO-TMPTA)

Pentaerythritol triacrylate

More flexible and less irritating than TMPTA.

BM4241 (DiTMPTA-80)

Bis(2,3-dihydroxypropyl) tetraacrylate

High crosslink density, high hardness, chemical and wear resistance, and water resistance.

BM4242 (Di-TMPTA)

Bis-trimethylolpropane tetraacrylate

High crosslink density, high hardness, chemical and wear resistance, and water resistance.

BM6261 (DPHA-80)

Dipentaerythritol hexaacrylate

High crosslink density, high hardness, chemical and wear resistance, and water resistance.

BM6263 (DPHA-90)

Dipentaerythritol hexaacrylate

High crosslink density, high hardness, chemical and wear resistance, and water resistance.

 

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