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Common Defects in UV Wood Coatings (Part 2)

Release time:

2026-03-11 17:19

Common Defects in UV Wood Coatings (Part 2)

While UV wood coatings enhance the aesthetic appeal and protective performance of wooden furniture, process deviations during the coating application often lead to various surface defects. Orange peel is one such common issue: it creates regular, undulating ripples on the otherwise smooth paint film, undermining the intended silky texture of the finish. Particularly in high-gloss products, this orange‑peel–like texture causes light reflections to scatter haphazardly, replacing the anticipated mirror-like effect with distorted, muddled reflections. The pronounced unevenness felt upon touch further diminishes the product’s tactile quality. Behind the phenomenon of orange peel lie numerous technical nuances—ranging from the rheological properties of the coating to precise control of the application environment—each deserving thorough investigation.

I. Description of the Phenomenon

The surface of the paint film exhibits regular, undulating ripples resembling the texture of an orange peel. When illuminated by light, these ripples produce uneven reflections, causing the painted surface to lose its mirror‑like clarity. The higher the gloss of the paint film, the more pronounced the orange‑peel effect becomes. When touched with the fingertips, the unevenness of the surface can be clearly felt. If you hold the workpiece up to a fluorescent light tube and observe, the reflection of the tube on the paint film appears distorted and wavy, rather than forming straight lines. Under a microscope, the orange‑peel effect manifests as a regular alternating pattern of wave crests and troughs: the paint film is thicker at the crests and thinner at the troughs.

II. In-depth Analysis of the Underlying Causes

1. Rheological Imbalance

(1) Excessive Viscosity: The viscosity of UV paint during application is a core factor affecting leveling. When the viscosity is too high, internal friction within the paint film becomes immense, and molecular movement slows down. Within the limited leveling time, the paint lacks the ability to rely on surface tension to smooth out the marks left during coating, and it enters the curing stage, at which point the ripples become permanently set.

(2) Thixotropic Interference: Some UV coatings exhibit thixotropy to prevent sagging—meaning they are thick when stationary but become thinner under shear stress. If the thixotropy is too strong, the coating viscosity will recover too quickly after the paint leaves the applicator roller or spray gun, which can likewise inhibit leveling.

2. Environmental and Energy Impacts

(1) Improper Flow-Flatting Temperature: The temperature during the flow‑flatting stage affects the fluidity of the paint. If the temperature is too low, the paint’s viscosity will be relatively high, resulting in slow leveling. Conversely, if the temperature is too high, solvent may evaporate from the paint film surface too quickly, causing the surface viscosity to spike and form a thin skin that traps internal ripples instead.

(2) Too Rapid Surface Drying: In certain cases, stray light during the leveling stage or excessively high temperatures can trigger premature pre‑curing of the paint film’s surface, forming an extremely thin semi‑cured skin that prevents the underlying paint from flowing and leveling out.

3. Coating marks are too deep.

Whether it’s the roller pattern on a roll coater or the microscopic irregularities caused by the accumulation of atomized particles during spraying, if the height difference between the wave crests and troughs of these initial imperfections is too great—exceeding the limit that the paint’s surface tension can compensate for—orange peel is unavoidable.

III. Conclusion

The formation of orange-peel defects stems from the intricate interplay of multiple factors during the leveling and curing processes of paint. When the coating viscosity is too high, thixotropy recovers too quickly, or the ambient temperature during leveling is unsuitable, or the surface-drying rate is excessively rapid, the paint loses its ability to smooth out application marks within the available time. The microscopic irregularities left behind by the coating equipment become permanently embedded in the paint film, giving rise to a structural characteristic marked by alternating peaks and troughs. This defect serves as a reminder that every stage—rheological design of the coating formulation, precise adjustment of application parameters, and proper optimization of curing conditions—significantly influences the final smoothness of the paint film. A deeper understanding of the mechanisms underlying orange-peel formation helps accurately identify the root causes of problems in production practice, enabling the attainment of coated surfaces that excel in both appearance and tactile quality.

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Boxing Recommended Products – UV Wood Coatings
Putty primer
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-113	Bisphenol A epoxy acrylate	High hardness, high gloss, high fullness, containing 20% TPGDA.
B-520	Polyester acrylate	Low viscosity, high gloss, excellent wettability, and cost-effective.
B-522	Polyester acrylate	Low shrinkage, excellent flexibility, strong adhesion, and high cost performance.
Sanding Primer
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-113	Bisphenol A epoxy acrylate	High hardness, high gloss, high fullness, containing 20% TPGDA.
B-160D	Modified epoxy acrylate	Good flexibility, yellowing resistance, and strong adhesion.
B-163	Modified epoxy acrylate	Good flexibility, excellent pigment wetting, and strong adhesion.
B-520	Polyester acrylate	Low viscosity, high gloss, excellent wettability, and cost-effective.
B-522	Polyester acrylate	Low shrinkage, excellent flexibility, strong adhesion, and high cost performance.
Primer
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-02	Phosphate ester acrylate	Enhance adhesion to substrates such as metal, glass, and plastic.
B-05	Phosphate ester acrylate	Enhance adhesion to substrates such as metal, glass, and plastic.
B-113	Bisphenol A epoxy acrylate	High hardness, high gloss, high fullness, containing 20% TPGDA.
B-165	Modified epoxy acrylate	Good flexibility and strong adhesion.
B-522	Polyester acrylate	Low shrinkage, excellent flexibility, strong adhesion, and high cost performance.
B-535	Polyester acrylate	Good adhesion, fast curing, excellent flexibility, and yellowing resistance.
B-546	Polyester acrylate	Good adhesion, fast curing, and excellent flexibility.
White primer
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-113	Bisphenol A epoxy acrylate	High hardness, high gloss, high fullness, containing 20% TPGDA.
B-160D	Modified epoxy acrylate	Good flexibility, yellowing resistance, and strong adhesion.
B-520	Polyester acrylate	Low viscosity, high gloss, excellent wettability, and cost-effective.
B-522	Polyester acrylate	Low shrinkage, excellent flexibility, strong adhesion, and high cost performance.
B-529	Polyester acrylate	Good adhesion, low shrinkage, and excellent resin compatibility.
B-560	Polyester acrylate	Fast curing and excellent pigment wetting.
Glossy topcoat
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-113	Bisphenol A epoxy acrylate	High hardness, high gloss, high fullness, containing 20% TPGDA.
B-163	Modified epoxy acrylate	Good flexibility, excellent pigment wetting, and strong adhesion.
B-165	Modified epoxy acrylate	Good flexibility and strong adhesion.
B-21C	Active amine photoinitiator	Low color, antioxidant and polymerization inhibitor, enhanced curing rate
B-301	Aromatic Polyurethane Acrylate	Fast curing, good toughness, and excellent grindability.
B-302	Aromatic Polyurethane Acrylate	Fast curing, high strength, good toughness, and excellent grindability.
B-574C	Polyester acrylate	Low viscosity, low odor, good wettability, suitable for LED UV.
B-601	Aromatic Polyurethane Acrylate	High hardness, scratch resistance, chemical resistance, and excellent value for money.
B-609	Aliphatic polyurethane acrylate	Fast curing, high hardness, scratch resistance, and chemical resistance.
B-868	Organosilicon Photocurable Resin	Good leveling, smooth finish, fast curing, and stain resistance.
B-868H	Organosilicon Photocurable Resin	Good leveling, smooth finish, fast curing, and stain resistance.
B-910A2	Aliphatic polyurethane acrylate	Low viscosity, yellowing resistance, chemical resistance, and steel wool resistance.
B-912	Aliphatic polyurethane acrylate	Fast curing, high hardness, good toughness, and excellent chemical and abrasion resistance.
Matte finish paint
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-160D	Modified epoxy acrylate	Good flexibility, yellowing resistance, and strong adhesion.
B-163	Modified epoxy acrylate	Good flexibility, excellent pigment wetting, and strong adhesion.
B-21C	Active amine photoinitiator	Low color, antioxidant and polymerization inhibitor, enhanced curing rate
B-328M	Aliphatic polyurethane acrylate	Low gloss, low viscosity, good wettability, pleasant to the touch.
B-328R	Aliphatic polyurethane acrylate	Low gloss, excellent matting effect, good wetting properties, and a fine, smooth hand feel.
B-333	Aliphatic polyurethane acrylate	Low viscosity, good matting effect, excellent wettability, and good flexibility.
B-572	Polyester acrylate	Low viscosity, low odor, good wettability, suitable for LED UV.
B-650A	Aliphatic polyurethane acrylate	Low viscosity, good matting effect, fast curing, and excellent wettability.
B-868	Organosilicon Photocurable Resin	Good leveling, smooth finish, fast curing, and stain resistance.
B-868H	Organosilicon Photocurable Resin	Good leveling, smooth finish, fast curing, and stain resistance.
B-910A2	Aliphatic polyurethane acrylate	Low viscosity, yellowing resistance, chemical resistance, and steel wool resistance.
B-912	Aliphatic polyurethane acrylate	Fast curing, high hardness, good toughness, and excellent chemical and abrasion resistance.
Bright white paint
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-113	Bisphenol A epoxy acrylate	High hardness, high gloss, high fullness, containing 20% TPGDA.
B-160D	Modified epoxy acrylate	Good flexibility, yellowing resistance, and strong adhesion.
B-301	Aromatic Polyurethane Acrylate	Fast curing, good toughness, and excellent grindability.
B-302	Aromatic Polyurethane Acrylate	Fast curing, high strength, good toughness, and excellent grindability.
B-560	Polyester acrylate	Fast curing and excellent pigment wetting.
B-574C	Polyester acrylate	Low viscosity, low odor, good wettability, suitable for LED UV.
B-601	Aromatic Polyurethane Acrylate	High hardness, scratch resistance, chemical resistance, and excellent value for money.
B-868	Organosilicon Photocurable Resin	Good leveling, smooth finish, fast curing, and stain resistance.
B-868H	Organosilicon Photocurable Resin	Good leveling, smooth finish, fast curing, and stain resistance.
B-912	Aliphatic polyurethane acrylate	Fast curing, high hardness, good toughness, and excellent chemical and abrasion resistance.
Adherent
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-05	Phosphate ester acrylate	Enhance adhesion to substrates such as metal, glass, and plastic.
B-509B	Polyester acrylate	Good adhesion, excellent flexibility, and excellent pigment wetting.
B-531	Polyester acrylate	Good adhesion, impact resistance, excellent flexibility, and yellowing resistance.
B-535	Polyester acrylate	Good adhesion, fast curing, excellent flexibility, and yellowing resistance.
B-546	Polyester acrylate	Good adhesion, fast curing, and excellent flexibility.
B-590	Polyester acrylate	Good adhesion, fast curing, and excellent pigment wetting.
Filler type
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-113	Bisphenol A epoxy acrylate	High hardness, high gloss, high fullness, containing 20% TPGDA.
B-520	Polyester acrylate	Low viscosity, high gloss, excellent wettability, and cost-effective.
B-522	Polyester acrylate	Low shrinkage, excellent flexibility, strong adhesion, and high cost performance.
B-529	Polyester acrylate	Good adhesion, low shrinkage, and excellent resin compatibility.
Retouch color
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-560	Polyester acrylate	Fast curing and excellent pigment wetting.
Hardened
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-113	Bisphenol A epoxy acrylate	High hardness, high gloss, high fullness, containing 20% TPGDA.
B-301	Aromatic Polyurethane Acrylate	Fast curing, good toughness, and excellent grindability.
B-302	Aromatic Polyurethane Acrylate	Fast curing, high strength, good toughness, and excellent grindability.
B-560	Polyester acrylate	Fast curing and excellent pigment wetting.
B-574C	Polyester acrylate	Low viscosity, low odor, good wettability, suitable for LED UV.
B-601	Aromatic Polyurethane Acrylate	High hardness, scratch resistance, chemical resistance, and excellent value for money.
B-912	Aliphatic polyurethane acrylate	Fast curing, high hardness, good toughness, and excellent chemical and abrasion resistance.
Matte
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-328M	Aliphatic polyurethane acrylate	Low gloss, low viscosity, good wettability, pleasant to the touch.
B-328R	Aliphatic polyurethane acrylate	Low gloss, excellent matting effect, good wetting properties, and a fine, smooth hand feel.
B-329D	Aliphatic polyurethane acrylate	Low irritation, low viscosity, excellent wettability, and a pleasant hand feel.
B-333	Aliphatic polyurethane acrylate	Low viscosity, good matting effect, excellent wettability, and good flexibility.
B-650A	Aliphatic polyurethane acrylate	Low viscosity, good matting effect, fast curing, and excellent wettability.
Solid-color paint
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-519	Self‑Curing Polyester Acrylate	Self‑initiated Photocuring Performance
B-530	Polyester acrylate	Low viscosity, excellent hydrophobicity, thixotropy, and improved ink mist.
B-560	Polyester acrylate	Fast curing and excellent pigment wetting.
Yellowing resistance
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-160D	Modified epoxy acrylate	Good flexibility, yellowing resistance, and strong adhesion.
B-431	Alicyclic Specialty Acrylates	Yellowing resistance, excellent wettability, low viscosity, fast curing.
Coating by spraying
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-160D	Modified epoxy acrylate	Good flexibility, yellowing resistance, and strong adhesion.
Roller Coating
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-100	Bisphenol A epoxy acrylate	High hardness, high gloss, excellent chemical resistance, and rich body.
B-113	Bisphenol A epoxy acrylate	High hardness, high gloss, high fullness, containing 20% TPGDA.
B-160D	Modified epoxy acrylate	Good flexibility, yellowing resistance, and strong adhesion.
B-163	Modified epoxy acrylate	Good flexibility, excellent pigment wetting, and strong adhesion.
B-165	Modified epoxy acrylate	Good flexibility and strong adhesion.
B-520	Polyester acrylate	Low viscosity, high gloss, excellent wettability, and cost-effective.
B-522	Polyester acrylate	Low shrinkage, excellent flexibility, strong adhesion, and high cost performance.
Solvent-free spraying
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-251	Aromatic Polyurethane Acrylate	Fast curing, excellent flexibility, and good wetting performance with black ink pigments.
B-520	Polyester acrylate	Low viscosity, high gloss, excellent wettability, and cost-effective.
B-574C	Polyester acrylate	Low viscosity, low odor, good wettability, suitable for LED UV.
LED-UV
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-113	Bisphenol A epoxy acrylate	High hardness, high gloss, high fullness, containing 20% TPGDA.
B-21C	Active amine photoinitiator	Low color, antioxidant and polymerization inhibitor, enhanced curing rate
B-241	Aliphatic polyurethane acrylate	Fast matting speed, excellent skin feel, and yellowing resistance.
B-27	Active amine photoinitiator	Low color, benzene-free, low odor, antioxidant and anti‑polymerization.
B-570	Polyester acrylate	Low viscosity, benzene‑free, low odor, suitable for LED UV.
B-574	Polyester acrylate	Benzene-free, low odor, and VOCs meet cigarette pack standards.
B-574C	Polyester acrylate	Low viscosity, low odor, good wettability, suitable for LED UV.
Excimer lamp
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-241	Aliphatic polyurethane acrylate	Fast matting speed, excellent skin feel, and yellowing resistance.
Skin feel
Product Model/English Abbreviation	Product Name/Product Type	Product Features
B-113	Bisphenol A epoxy acrylate	High hardness, high gloss, high fullness, containing 20% TPGDA.
B-165	Modified epoxy acrylate	Good flexibility and strong adhesion.
B-241	Aliphatic polyurethane acrylate	Fast matting speed, excellent skin feel, and yellowing resistance.
B-328M	Aliphatic polyurethane acrylate	Low gloss, low viscosity, good wettability, pleasant to the touch.
B-328R	Aliphatic polyurethane acrylate	Low gloss, excellent matting effect, good wetting properties, and a fine, smooth hand feel.
B-574C	Polyester acrylate	Low viscosity, low odor, good wettability, suitable for LED UV.
B-868	Organosilicon Photocurable Resin	Good leveling, smooth finish, fast curing, and stain resistance.
B-868H	Organosilicon Photocurable Resin	Good leveling, smooth finish, fast curing, and stain resistance.
Single-Component Recommendation
Product Model/English Abbreviation	Product Name/Product Type	Product Features
BM2223/TPGDA	Di(propylene glycol) diacrylate	Good flexibility and low volatility.
BM2224/EO-HDDA	Ethoxylated 1,6-hexanediol diacrylate	Good adhesion to plastics, excellent dilutability, and low volatility.
BM3231/TMPTA	Trimethylolpropane triacrylate	High crosslink density, high hardness, high gloss, and excellent wear resistance.
BM3235/PET3A	Pentaerythritol triacrylate	Fast curing, high crosslink density, high hardness, and excellent chemical resistance.
BM3380/3EO-TMPTA	Ethoxylated trimethylolpropane triacrylate	More flexible and less irritating than TMPTA.
BM6261/DPHA-80	Dipentaerythritol hexaacrylate	High crosslink density, high hardness, chemical and abrasion resistance, and water resistance.
BM6263/DPHA-90	Dipentaerythritol hexaacrylate	High crosslink density, high hardness, chemical and abrasion resistance, and water resistance.

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Common Defects in UV Wood Coatings (Part 3)

Common Defects in UV Wood Coatings (Part 1)