Views: 0 Author: Site Editor Publish Time: 2025-02-14 Origin: Site
In PCB circuit boards, conformal coatings are indispensable. Currently, conformal coatings are mainly divided into 2 types:solvent-based conformal coatings and UV conformal coatings. As a manufacturer of UV conformal coating resins, Bossin New Materials will explain why you should use UV conformal coatings.
For PCB circuit boards, moisture is the most common and destructive factor. Excessive moisture can significantly reduce the insulation between conductors, accelerate metal decomposition, and corrode conductors. The greenish corrosion we often see on PCB circuit boards is caused by the chemical reaction between the copper layer and oxygen and water vapor in the air without the coating of three-conformal paint.
In addition to moisture, the most common pollutants may be chemical substances left over from the manufacturing process, such as solvents, release agents, metal particles and marking inks, as well as contaminants accidentally introduced by humans, such as body oils, fingerprints, cosmetics and food residues; Furthermore, there are also many pollutants in the operating environment, such as salt spray, sand, fuel, acid and other corrosive vapors and mold.
The above problems are why UV conformal coating is needed. Applying UV conformal coating on printed circuit boards and components can reduce or significantly eliminate the degradation of electronic operating performance and extend the service life of the product.
Compared with traditional solvent-based conformal coatings, the main advantages of UV conformal coatings are as follows:
First, safety and environmental protection: UV conformal paint does not contain solvents and does not pollute the ambient air;
Second, economical and cost-saving
1. UV curing speed is fast, which is conducive to automated production and improves production efficiency;
2. After curing, it can be tested and transported, saving space;
3. Only a very thin layer of UV anti-coating is needed, which saves usage and reduces costs;
4. Single component, no need to mix, easy to use.
Third, compatibility
1. It can be used for materials that are sensitive to temperature, solvent and moisture;
2. The curing time and curing degree are adjustable, making the operation more intelligent and convenient;
3. Gluing can be repeated and cured multiple times;
4. For shadow areas that are not exposed to UV light, secondary moisture curing can be performed.
As a leading UV resin R&D and production manufacturer, Bossin has launched light and moisture dual-curing resins for UV conformal coatings, such as B-404 , B-405 and other models, which have been widely recognized by UV conformal coating manufacturers.Welcome inquires and samples requests for testing.
Guangdong Bossin Novel Materials Technology Co., Ltd. is a hi-tech enterprise specializing in the R&D, production, sales and technical services of UV/EB curable materials, with honors of National Hi-Tech Enterprise, Contract-honoring & Trustworthy Enterprise in Guangdong Province, etc. Standing on the forefront of UV/EB curable material industry, Bossin has successfully applied for dozens of invention patents. “Customer priority and quality optimization” are our consistent service concept.
Previously we mentioned that 3D printing can be divided into 7 categories, including material extrusion, binder jetting, powder bed fusion, material jetting, sheet lamination, directed energy deposition, and stereolithography. Below we will introduce these 7 categories in details.
In recent years, 3D printing technology has developed rapidly and has gradually become an indispensable part of modern manufacturing. According to the latest data from the "2024 3D Printing Trend Report" by Protolabs, the global 3D printing market size reached US$22.14 billion in 2023 and is expected to grow to US$57.1 billion by 2028.
In the world of coatings and inks, traditional solvent-based players always have a group of "organic followers" - that is, organic solvents, whose main function is to dissolve solid components and adjust the "viscosity" of the entire system. However, these "little followers" do not participate in the film-forming process. They quietly slip away behind the scenes and evaporate into the air, which not only pollutes the environment, but also may bring certain safety hazards.
In the world of coatings and inks, traditional solvent-based players always have a group of "organic followers" - that is, organic solvents, whose main function is to dissolve solid components and adjust the "viscosity" of the entire system. However, these "little followers" do not participate in the film-forming process. They quietly slip away behind the scenes and evaporate into the air, which not only pollutes the environment, but also may bring certain safety hazards.
BM3380 (3EO-TMPTA): Ethoxylated Trimethylolpropane Triacrylate, is a trifunctional UV monomer widely used in UV coatings, inks, and 3D printing.
In the synthesis of polyurethane acrylate, hydroxyl acrylate reacts with NCO groups to introduce acryloyloxy groups, which are generally present at the chain ends of polyurethane prepolymers.
In the large family of photocurable resins, in addition to the "tough guy" epoxy acrylate, another important type of resin is polyurethane acrylate, which is abbreviated as PUA. This all-round talent has shown his prowess in the fields of photocurable coatings, inks, adhesives, etc. Although it is slightly inferior to epoxy acrylate, it is also quite popular. It is synthesized from raw materials such as long-chain diols, polyisocyanates and hydroxy acrylates. Since these three raw materials have a variety of structures and models to choose from, through clever molecular design, whether it is flexibility, hardness or wear resistance, PUA can be "designed" in advance to meet the needs of different scenarios. This flexibility makes PUA the one with the "most product brands" among photocurable resins.
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