Views: 0 Author: Site Editor Publish Time: 2025-02-14 Origin: Site
In PCB circuit boards, conformal coatings are indispensable. Currently, conformal coatings are mainly divided into 2 types:solvent-based conformal coatings and UV conformal coatings. As a manufacturer of UV conformal coating resins, Bossin New Materials will explain why you should use UV conformal coatings.
For PCB circuit boards, moisture is the most common and destructive factor. Excessive moisture can significantly reduce the insulation between conductors, accelerate metal decomposition, and corrode conductors. The greenish corrosion we often see on PCB circuit boards is caused by the chemical reaction between the copper layer and oxygen and water vapor in the air without the coating of three-conformal paint.
In addition to moisture, the most common pollutants may be chemical substances left over from the manufacturing process, such as solvents, release agents, metal particles and marking inks, as well as contaminants accidentally introduced by humans, such as body oils, fingerprints, cosmetics and food residues; Furthermore, there are also many pollutants in the operating environment, such as salt spray, sand, fuel, acid and other corrosive vapors and mold.
The above problems are why UV conformal coating is needed. Applying UV conformal coating on printed circuit boards and components can reduce or significantly eliminate the degradation of electronic operating performance and extend the service life of the product.
Compared with traditional solvent-based conformal coatings, the main advantages of UV conformal coatings are as follows:
First, safety and environmental protection: UV conformal paint does not contain solvents and does not pollute the ambient air;
Second, economical and cost-saving
1. UV curing speed is fast, which is conducive to automated production and improves production efficiency;
2. After curing, it can be tested and transported, saving space;
3. Only a very thin layer of UV anti-coating is needed, which saves usage and reduces costs;
4. Single component, no need to mix, easy to use.
Third, compatibility
1. It can be used for materials that are sensitive to temperature, solvent and moisture;
2. The curing time and curing degree are adjustable, making the operation more intelligent and convenient;
3. Gluing can be repeated and cured multiple times;
4. For shadow areas that are not exposed to UV light, secondary moisture curing can be performed.
As a leading UV resin R&D and production manufacturer, Bossin has launched light and moisture dual-curing resins for UV conformal coatings, such as B-404 , B-405 and other models, which have been widely recognized by UV conformal coating manufacturers.Welcome inquires and samples requests for testing.
Guangdong Bossin Novel Materials Technology Co., Ltd. is a hi-tech enterprise specializing in the R&D, production, sales and technical services of UV/EB curable materials, with honors of National Hi-Tech Enterprise, Contract-honoring & Trustworthy Enterprise in Guangdong Province, etc. Standing on the forefront of UV/EB curable material industry, Bossin has successfully applied for dozens of invention patents. “Customer priority and quality optimization” are our consistent service concept.
In the photo-curing formulation system, apart from UV resins and photoinitiators, UV monomers also serve as a vital component. UV monomers not only adjust the viscosity of the system but also impart or enhance different properties of the cured film, such as enhancing adhesion, improving flexibility, and increasing wear resistance. Therefore, the rational use of various monomers is also an important link in formulation design.
As the name suggests, bifunctional UV monomers are molecules containing two reactive functional groups that participate in photopolymerization reactions. These functional groups are typically acrylates or methacrylates, with acrylates dominating the current market due to their superior reactivity and cost-effectiveness. Compared to their monofunctional counterparts, bifunctional UV monomers offer several advantages: Faster curing speed,Higher crosslinking density in the cured film,Good dilution properties,Reduced volatility and lower odor.
Monofunctional UV monomers refer to those containing only one group capable of participating in the curing reaction per molecule. The types of functional groups include acrylates, methacrylates, vinyls, vinyl ethers, epoxies, etc.
LCD photocuring 3D printing technology, also known as Mask Stereolithography (MSLA), is an emerging additive manufacturing technology. Similar to SLA and DLP technologies, LCD photocuring also solidifies liquid resin via light exposure, but its uniqueness lies in the use of an LCD screen to control the light source. This technology utilizes the imaging principle of liquid crystal displays, where computer programs provide image signals to generate selective transparent regions on the LCD screen. Under UV illumination, the light passing through these transparent areas forms UV image regions, solidifying the liquid resin exposed to them, while areas blocked by the LCD remain uncured. This process is performed layer by layer based on the predefined 3D model, with cured resin layers accumulating to build the final three-dimensional object.
SLA technology mainly uses photosensitive resin as raw material and utilizes the characteristic that liquid photosensitive resin will be rapidly cured under ultraviolet irradiation. Photosensitive resin is generally liquid, and it will immediately cause a polymerization reaction under the irradiation of ultraviolet light with a certain wavelength to complete the curing. SLA focuses ultraviolet light with a specific wavelength and intensity on the surface of the photosensitive resin, so that it solidifies point-by-point and line-by-line, ultimately forming a complete cross-sectional layer. After completing the drawing operation of one layer, the lifting table moves a layer height in the vertical direction, and then another layer is cured. Layers are stacked to form a three-dimensional object, and the formation of the pattern of each layer is controlled by the movement of the laser beam. In theory, the laser beam can move in a large space. Therefore, SLA technology can print large-sized
Digital Light Processing (DLP) came into being over a decade after the emergence of Stereolithography Apparatus (SLA) technology. As a variant of SLA, it bears remarkable similarities to SLA in terms of molding technology, achieving comparable effects through different approaches. This technology is also widely acknowledged in the industry as the second-generation stereolithography technology.
Previously we mentioned that 3D printing can be divided into 7 categories, including material extrusion, binder jetting, powder bed fusion, material jetting, sheet lamination, directed energy deposition, and stereolithography. Below we will introduce these 7 categories in details.
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