Views: 0 Author: Site Editor Publish Time: 2025-02-28 Origin: Site
In the photocuring industry, epoxy acrylate is the most widely used type of photocuring resin. As a photocuring resin manufacturer, Bossin will talk about epoxy acrylate today.
Epoxy acrylate is made by esterification of epoxy resin and acrylic acid or methacrylic acid. According to the structure, it can be divided into bisphenol A epoxy acrylate, modified epoxy acrylate, phenolic epoxy acrylate, and epoxidized oil acrylate. Among them, bisphenol A epoxy acrylate is the most commonly used and has the largest usage.
Bisphenol A epoxy acrylate is made by reacting bisphenol A epoxy resin with acrylic acid or methacrylate. Its molecular structure contains benzene rings, which give the resin high hardness, strength and thermal stability. And the hydroxyl group of its side chain is conducive to improving the adhesion to the substrate and the wettability to the pigment. In general, bisphenol A epoxy acrylate has the following advantages: 1. Fast light curing speed; 2. High hardness, high gloss and high fullness of the cured film; 3. Good chemical resistance; and its raw materials are convenient to source, cheap, and simple to synthesize. It is currently widely used in UV plastic varnish, UV paper varnish, UV wood paint and other systems with low-cost requirements and large dosage. As the saying goes, no gold is pure and no man is perfect. The disadvantages of bisphenol A epoxy acrylate are poor flexibility, high brittleness and poor yellowing resistance of the cured film.
Due to the above defects of bisphenol A epoxy acrylate, epoxy acrylate is modified according to performance requirements, such as amine modification, fatty acid modification, phosphoric acid modification, anhydride modification, polyurethane modification, and even silicone modification to obtain a series of modified epoxy acrylates. Different modified raw materials are synthesized by grafting or chain extension to obtain modified epoxy acrylates with outstanding performance in certain aspects. For example, amine-modified epoxy acrylate can improve the curing rate, pigment wettability and adhesion, and has good application value in UV inks. Anhydride-modified epoxy acrylate can reduce curing shrinkage, improve the flexibility and yellowing resistance of the cured film, etc.
Novolac epoxy acrylate is made by reacting novolac epoxy resin with acrylic acid or methacrylate. Compared with bisphenol A epoxy acrylate, it contains more than two epoxy groups in its molecular structure, has a higher benzene ring density and greater rigidity, so it has high reactivity, high cross-linking density of the cured film, and excellent heat resistance and chemical resistance. It is currently mainly used in PCB solder mask inks.
Epoxidized oil acrylates mainly include epoxy soybean oil acrylate, epoxy castor oil acrylate, etc. Their main characteristics are low price, good flexibility, and especially excellent wetting and dispersibility for pigments; but their photocuring rate is slow, the cured film is soft, and the mechanical and mechanical properties are poor. Therefore, they are not used alone in photocuring formulas, but are generally used as auxiliary resins in combination with other resins with higher reaction activity.
As a manufacturer of photocurable resins, Bossin has mature commercial products in the above epoxy acrylate types, such as bisphenol A epoxy acrylate B-100, B-113, etc.; modified epoxy acrylate B-163, B-151, etc.; phenolic epoxy acrylate B-191A, B-196S; epoxy soybean oil acrylate B-106. New and old customers are welcome to inquire for sample testing.
Guangdong Bossin Novel Materials Technology Co., Ltd. is a hi-tech enterprise specializing in the R&D, production, sales and technical services of UV/EB curable materials, with honors of National Hi-Tech Enterprise, Contract-honoring & Trustworthy Enterprise in Guangdong Province, etc. Standing on the forefront of UV/EB curable material industry, Bossin has successfully applied for dozens of invention patents. “Customer priority and quality optimization” are our consistent service concept.
In the photo-curing formulation system, apart from UV resins and photoinitiators, UV monomers also serve as a vital component. UV monomers not only adjust the viscosity of the system but also impart or enhance different properties of the cured film, such as enhancing adhesion, improving flexibility, and increasing wear resistance. Therefore, the rational use of various monomers is also an important link in formulation design.
As the name suggests, bifunctional UV monomers are molecules containing two reactive functional groups that participate in photopolymerization reactions. These functional groups are typically acrylates or methacrylates, with acrylates dominating the current market due to their superior reactivity and cost-effectiveness. Compared to their monofunctional counterparts, bifunctional UV monomers offer several advantages: Faster curing speed,Higher crosslinking density in the cured film,Good dilution properties,Reduced volatility and lower odor.
Monofunctional UV monomers refer to those containing only one group capable of participating in the curing reaction per molecule. The types of functional groups include acrylates, methacrylates, vinyls, vinyl ethers, epoxies, etc.
LCD photocuring 3D printing technology, also known as Mask Stereolithography (MSLA), is an emerging additive manufacturing technology. Similar to SLA and DLP technologies, LCD photocuring also solidifies liquid resin via light exposure, but its uniqueness lies in the use of an LCD screen to control the light source. This technology utilizes the imaging principle of liquid crystal displays, where computer programs provide image signals to generate selective transparent regions on the LCD screen. Under UV illumination, the light passing through these transparent areas forms UV image regions, solidifying the liquid resin exposed to them, while areas blocked by the LCD remain uncured. This process is performed layer by layer based on the predefined 3D model, with cured resin layers accumulating to build the final three-dimensional object.
SLA technology mainly uses photosensitive resin as raw material and utilizes the characteristic that liquid photosensitive resin will be rapidly cured under ultraviolet irradiation. Photosensitive resin is generally liquid, and it will immediately cause a polymerization reaction under the irradiation of ultraviolet light with a certain wavelength to complete the curing. SLA focuses ultraviolet light with a specific wavelength and intensity on the surface of the photosensitive resin, so that it solidifies point-by-point and line-by-line, ultimately forming a complete cross-sectional layer. After completing the drawing operation of one layer, the lifting table moves a layer height in the vertical direction, and then another layer is cured. Layers are stacked to form a three-dimensional object, and the formation of the pattern of each layer is controlled by the movement of the laser beam. In theory, the laser beam can move in a large space. Therefore, SLA technology can print large-sized
Digital Light Processing (DLP) came into being over a decade after the emergence of Stereolithography Apparatus (SLA) technology. As a variant of SLA, it bears remarkable similarities to SLA in terms of molding technology, achieving comparable effects through different approaches. This technology is also widely acknowledged in the industry as the second-generation stereolithography technology.
Previously we mentioned that 3D printing can be divided into 7 categories, including material extrusion, binder jetting, powder bed fusion, material jetting, sheet lamination, directed energy deposition, and stereolithography. Below we will introduce these 7 categories in details.
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